This content is password-protected. To view it, please enter the password below.

Password:

This proved quite successful even with very loose wiring and fastening just to see how it would work.

All of a sudden I barely need to pay attention to the fire’s strength, with a few refinements I won’t have to at all.

The circuit is quite simple:

Wifi barely reaches the sugarhouse so I made sure this could run independent of connectivity. Which involves coding threads on a Pi Pico, which is supported but not as one would expect.

import machine
import time
import network
import socket
from max6675 import MAX6675
import _thread
    

html = """{\"evaporator_temperature\":<TEMPERATURE>}"""

# LED
led = machine.Pin( "LED", machine.Pin.OUT )

# temperature
sck = machine.Pin( 2, machine.Pin.OUT )
cs = machine.Pin( 3, machine.Pin.OUT )
so = machine.Pin( 4, machine.Pin.IN )
sensor = MAX6675( sck, cs , so )
temperature_min = 25
temperature_max = 30
temperature = -1337.0

# servo
servo = machine.PWM( machine.Pin(0) )
servo.freq( 50 )
servo_min = 1000
servo_max = 8000
servo_at = 0


def temp_to_servo( temp ):
    if (temperature_max - temperature_min)==0:
        # right in the middle
        return int( (servo_max-servo_min)/2 )
    result = (temp - temperature_min) * (servo_max - servo_min) / (temperature_max - temperature_min) + servo_min
    if result>servo_max:
        result = servo_max
    if result<servo_min:
        result = servo_min
    return int( result )


def blink_number( number ):
    number = str( int(number) )
    for char in number:
        for i in range(int(char)):
            led.value( 1 )
            time.sleep( 0.2 )
            led.value( 0 )
            time.sleep( 0.2 )
        time.sleep( 0.3 )
        led.value( 1 )
        time.sleep( 0.1 )
        led.value( 0 )
        time.sleep( 0.3 )
            


keep_going = False
def servo_thread():
    global temperature, servo_at, servo
    
    while keep_going:
        time.sleep( 5 )
        print( "# measuring average temperature over 1 seconds..." )
        temperature_total = 0.0
        for i in range(10):
            temperature_total += sensor.read()
            time.sleep( 0.1 )
        temperature = temperature_total / 10
        blink_number( temperature )
        print( "# " + str(temperature) )
        new_servo_position = temp_to_servo( temperature )
        print( "# new_servo_position: " + str(new_servo_position) )
        step = 1
        if new_servo_position<servo_at:
            step = -1
        for i in range(servo_at, new_servo_position, step):
            time.sleep( 0.001 )
            servo_at = i
            servo.duty_u16( i )
    print( "# servo tread finishing" )

# main thread
servo.duty_u16( servo_min )
for i in range(servo_min, servo_max):
    time.sleep( 0.001 )
    servo_at = i
    servo.duty_u16( i )

try:
    ssid = "<wifi_ssid>"
    password = "<wifi_password>"
    wlan = network.WLAN( network.STA_IF )
    wlan.active( True )
    wlan.connect( ssid, password )

    # wait for connect or fail
    max_wait = 20
    while max_wait>0:
        if wlan.status() < 0 or wlan.status() >= 3:
            break
        max_wait -= 1
        print( "> waiting for connection..." )
        time.sleep( 1 )

    # handle connection error
    if wlan.status()!=3:
        print( "> network connection failed, will launch servo thread in 1 minute" )
        time.sleep( 60 )
        print( "> launching" )
        keep_going = True
        _thread.start_new_thread(servo_thread, ())
        while True:
            time.sleep( 1 )
    else:
        print( "> connected" )
        status = wlan.ifconfig()
        print( "ip = " + status[0] )

        # open socket
        addr = socket.getaddrinfo( "0.0.0.0", 80)[0][-1]
        s = socket.socket()
        s.setsockopt( socket.SOL_SOCKET, socket.SO_REUSEADDR, 1 )
        #s.settimeout(1)
        s.bind( addr )
        s.listen( 1 )
        print( "> web server listening on", addr )

        # listen for connections
        while True:
            print( ">" )
            try:
                cl, addr = s.accept()
                print( "client connected from", addr)

                request = cl.recv( 1024 )
               
                request = request.decode( "utf-8" ).strip()
                print( request )

                if request.startswith( "GET / " ):
                    print( "get data" )
                    response = html.replace( "<TEMPERATURE>", str(temperature) )
                    cl.send( "HTTP/1.0 200 OK\r\nContent-type: application/json\r\n\r\n" )
                    cl.send( response )
                elif request.startswith( "GET /min_temperature " ):
                     print( "get min_temperature" )
                     cl.send( "HTTP/1.0 200 OK\r\nContent-type: application/json\r\n\r\n" )
                     cl.send( str(temperature_min) )
                elif request.startswith( "GET /max_temperature " ):
                     print( "get max_temperature" )
                     cl.send( "HTTP/1.0 200 OK\r\nContent-type: application/json\r\n\r\n" )
                     cl.send( str(temperature_max) )
                elif request.startswith( "PUT /min_temperature " ):
                    print( "put min_temperature" )
                    new_min_temperature = int(request.split( "\r\n\r\n" )[1])
                    print( new_min_temperature )
                    temperature_min = new_min_temperature
                    cl.send( "HTTP/1.0 200 OK\r\nContent-type: application/json\r\n\r\n" )
                    cl.send( "\"ok\"" )
                elif request.startswith( "PUT /max_temperature " ):
                    print( "put max_temperature" )
                    new_max_temperature = int(request.split( "\r\n\r\n" )[1])
                    print( new_max_temperature )
                    temperature_max = new_max_temperature
                    cl.send( "HTTP/1.0 200 OK\r\nContent-type: application/json\r\n\r\n" )
                    cl.send( "\"ok\"" )
                elif request.startswith( "PUT /start " ):
                    print( "put start" )
                    cl.send( "HTTP/1.0 200 OK\r\nContent-type: application/json\r\n\r\n" )
                    if keep_going:
                        print( "  already started" )
                        cl.send( "\"already started\"" )
                    else:
                        keep_going = True
                        _thread.start_new_thread(servo_thread, ())
                        cl.send( "\"started\"" )
                        for i in range(5000, 6000):
                            time.sleep( 0.001 )
                            servo_at = i
                            servo.duty_u16( i )
                elif request.startswith( "PUT /stop " ):
                    print( "put stop" )
                    #cl.send( "HTTP/1.0 501 OK\r\nContent-type: application/json\r\n\r\n" )
                    #cl.send( "\"not implemented\"" )
                    # crash on stop, thread support is that bad
                    cl.send( "HTTP/1.0 200 OK\r\nContent-type: application/json\r\n\r\n" )
                    if keep_going:
                        keep_going = False
                        cl.send( "\"stopped\"" )
                    else:
                        print( "  already stopped" )
                        cl.send( "\"already stopped\"" )

                cl.close()
         
            except OSError as e:
                cl.close()
                print( "> connection closed" )
                keep_going = False
                time.sleep( 2 )
    

except KeyboardInterrupt:
    print( "> ctrl+c, wrapping up..." )
    keep_going = False
    time.sleep( 10 )
except Exception as e:
    print( e )
    print( "> unexpected exception, wrapping up..." )
    keep_going = False
    time.sleep( 10 )

import time
class MAX6675:
    MEASUREMENT_PERIOD_MS = 220

    def __init__(self, sck, cs, so):
        """
        Creates new object for controlling MAX6675
        :param sck: SCK (clock) pin, must be configured as Pin.OUT
        :param cs: CS (select) pin, must be configured as Pin.OUT
        :param so: SO (data) pin, must be configured as Pin.IN
        """
        # Thermocouple
        self._sck = sck
        self._sck.low()

        self._cs = cs
        self._cs.high()

        self._so = so
        self._so.low()

        self._last_measurement_start = 0
        self._last_read_temp = 0
        self._error = 0

    def _cycle_sck(self):
        self._sck.high()
        time.sleep_us(1)
        self._sck.low()
        time.sleep_us(1)

    def refresh(self):
        """
        Start a new measurement.
        """
        self._cs.low()
        time.sleep_us(10)
        self._cs.high()
        self._last_measurement_start = time.ticks_ms()

    def ready(self):
        """
        Signals if measurement is finished.
        :return: True if measurement is ready for reading.
        """
        return time.ticks_ms() - self._last_measurement_start > MAX6675.MEASUREMENT_PERIOD_MS

    def error(self):
        """
        Returns error bit of last reading. If this bit is set (=1), there's problem with the
        thermocouple - it can be damaged or loosely connected
        :return: Error bit value
        """
        return self._error

    def read(self):
        """
        Reads last measurement and starts a new one. If new measurement is not ready yet, returns last value.
        Note: The last measurement can be quite old (e.g. since last call to `read`).
        To refresh measurement, call `refresh` and wait for `ready` to become True before reading.
        :return: Measured temperature
        """
        # Check if new reading is available
        if self.ready():
            # Bring CS pin low to start protocol for reading result of
            # the conversion process. Forcing the pin down outputs
            # first (dummy) sign bit 15.
            self._cs.low()
            time.sleep_us(10)

            # Read temperature bits 14-3 from MAX6675.
            value = 0
            for i in range(12):
                # SCK should resemble clock signal and new SO value
                # is presented at falling edge
                self._cycle_sck()
                value += self._so.value() << (11 - i)

            # Read the TC Input pin to check if the input is open
            self._cycle_sck()
            self._error = self._so.value()

            # Read the last two bits to complete protocol
            for i in range(2):
                self._cycle_sck()

            # Finish protocol and start new measurement
            self._cs.high()
            self._last_measurement_start = time.ticks_ms()

            self._last_read_temp = value * 0.25

        return self._last_read_temp

Web requests collection.

Now this Winter has been more more “normal” for Vermont, and sugaring season started the week after Town Meeting day which is tradition I hear, but not anything we’re used to. Sap hit hard these past few days and we had to start boiling it off fast to make room for more.

This content is password-protected. To view it, please enter the password below.

Password:

This content is password-protected. To view it, please enter the password below.

Password:

And it was really delicious. Much like maple syrup but with more of a floral tone. Maple syrup takes ~40 gallons of sap to get 1 gallon of syrup, a 40:1 ratio on average. Birch syrup is 100:1! That explains why it’s not common. I’m definitely curious about it though. In one season, we make enough Maple syrup for our family’s generous use for a good 2 years. Maybe I could do Birch every other year. It’s the same process with the same tools, just more water boiled out.

The contemplative boil coupled with the smell are the parts I was missing the most.

When we wind down the operation, I don’t need to feed the fire every 5 minutes. The fire bricks keep plenty of heat to keep evaporating several gallons for an hour or 2, so I keep an eye on things remotely.

When we draw syrup, I don’t take pictures. There’s too much going on and it gets very sticky. Between the bucket collection, the boiling, the draws, the cleanups, moving wood, it’s really a lot of work. We were insane to do it outside through the night and moving sap by hand a few years back. I have a distinct memory of being outside by myself at 2AM, seeing light in my warm house from a distance, hearing coyotes come down the hill, and really wondering what the fuck I was doing there. And I would always worry that a bear would knock down the pan to get in the syrup. I’m glad I don’t have to do this anymore, but I’m also glad I did it.

I’m bubbling with ideas for things I want to improve in the operation.

This content is password-protected. To view it, please enter the password below.

Password:

Flue scrub

Tank scrub

This content is password-protected. To view it, please enter the password below.

Password:

This content is password-protected. To view it, please enter the password below.

Password:

This content is password-protected. To view it, please enter the password below.

Password:

This content is password-protected. To view it, please enter the password below.

Password:

It’s cleanup time.

The loot

This content is password-protected. To view it, please enter the password below.

Password:

This content is password-protected. To view it, please enter the password below.

Password:

This content is password-protected. To view it, please enter the password below.

Password: